PHASE CHANGE MATERIAL

  • Extremely low thermal resistances through optimum contact
  • Silicone-free
  • Easy pre-assembly
  • Process reliable coating thicknesses
  • Pre-applied and dry-to-the-touch printable types
  • Ideal replacement of messy thermal grease

PRODUCT DESCRIPTION

During warm-up, over the phase change temperature, phase change materials (PCMs) begin to fill surface-specific roughnesses and/or unevennesses and expel any air pockets from microstructures. Convex and concave surface structures and stack-up tolerances can be widely compensated for by the use of these materials. Their thixotropic nature prevents run-out. The thicknesses are characterized by high process reliability, which, among others, makes these films ideal for replacing thermal greases.

As an alternative with higher gap compensation capability, gap fillers are available up to 10 mm thickness. For applications combining heat spreading with PCM, HALA also offers pyrolytic graphite foils with two-side PCM coating.

Typical applications: power modules, thermo-electric modules and e-mobility power electronics.


TYPES

  1. PCM-coated polyimide film
  2. PCM film
  3. Aluminum film PCM coated
  4. Pyrolytic graphite film PCM-coated
  5. Pre-applicable printable PCM compounds
Diagramm zeigt Punkte als Materialien mit unterschiedlichen thermischen Leitfähigkeiten gegen thermischen Widerstand
/ PHASE CHANGE MATERIAL

Availability

  • Sheet or roll
  • Kiss cut parts
  • Die cut parts
  • Without or with adhesiveness to cover all over or with partial adhesiveness
  • Different thicknesses of phase change coating
  • Printable compounds in cartridges

FAQ

Phase change material (PCM) is a thermal interface material (TIM) that transitions from solid to soft when it reaches its phase change temperature. In this state it flows into all surface irregularities, expels air from micro structures and creates full-area thermal contact between component and heat sink. The result is an extremely low thermal resistance — achieved reliably from the very first heat-up cycle.

Unlike thermal grease, phase change material is dry to the touch before assembly — eliminating smearing, uneven bondline thickness and dosing errors. Thermal grease must be applied as a liquid, is prone to pump-out under mechanical stress and requires precise application. PCM simplifies assembly significantly and delivers reproducibly low thermal resistance with process-reliable coating thicknesses.

HALA offers phase change materials in five types: polyimide film with PCM coating, pure PCM film, aluminium film with PCM coating, pyrolytic graphite film with PCM coating, and pre-applicable printable PCM compounds in cartridges for fully automated pre-application.

Yes, phase change materials from HALA are silicone-free — making them ideal for automotive applications, aerospace and any process where volatile siloxanes would contaminate painting lines, electrical contacts or assembly environments. For silicone-free gap filling solutions, see our silicone-free gap fillers.

Phase change material is used wherever the lowest possible thermal resistance and process-safe assembly are required: power modules with MOSFETs and IGBTs, thermo-electric modules, e-mobility power electronics and high-performance CPUs in servers and industrial computers. Its dry pre-assembly capability makes it particularly attractive for automated production lines.

Yes, HALA supplies phase change materials as sheets, rolls, kiss-cut parts and loose die-cut parts — with or without adhesive, fully or partially coated, in different PCM coating thicknesses. Printable compounds are available in cartridges for automated dispensing. Request a free sample or expert consultation.

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